Overview:
With the increasing popularity of water heaters and fierce competition in the industry, various manufacturers have requested detailed production records for each step of the production process in order to improve services. Through the Zijin Bridge software and SQL powerful The data exchange function successfully implemented the personnel and parameter records for each workstation of the production line.
system structure:
system interface:
Data for a workstation:
The table on the left here shows the live workstation data in real time;
The lower left corner can query historical data and print the result of the query or EXCEL
The report on the right side can display the data queried by barcode
The following report on the right can be prompted in the historical query: query, query end, etc.
Total station data:
Combine the data of the three major workstations in the production process and use a total bar code to correlate the operator information of the water pressure resistance, fan performance, and air performance of the three workstations and the performance of the water heater itself.
summary:
With Mitsubishi Q Series PLC through the MC protocol for perfect communication, the data collected over; and then through the Zijin Bridge software unique free report, quickly and easily develop the desired report format, and then apply the binding table function, flexible The reading of the data in the relational database completed the development of the entire system in a short period of time.
1
Preparation of raw materials - including visual inspection of raw materials, chemical composition analysis, ingredients and weighing of various ingredients according to the calculation of ingredients. In addition, also includes refining agent, metamorphic agent drying and weighing.
2
Smelting - adding materials in a furnace in a certain order to melt them into alloys of uniform chemical composition.
3. Pre-furnace test -- after the alloy is evenly melted, sample and test to check whether various chemical components meet technical standards.
4
Adjustment of composition - If the chemical composition of one or more alloys is found to exceed the technical standard after testing, adjustment shall be made to make the chemical composition meet the technical standard.
5
Refining - After chemical composition requirements, a refining agent is used to remove dissolved gases and entrained solid particles from the alloy.
6
Refining metamorphism - adding appropriate refiner and modifier to aluminum alloy liquid to improve mechanical properties and mechanical cutting properties of the alloy, etc.
7
Casting -- casting aluminum alloy with qualified chemical composition, good metamorphism effect, gas content and slag content to meet the requirements into ingot, into bales.
8
Inspection and warehousing -- After inspection, aluminum alloy ingot with qualified chemical composition, gas content, inclusions, metamorphic effect, mechanical properties and appearance shall be stored as qualified productsAluminum Casting,Aluminum Casting Component,Aluminum Casting Machining,Machining Stainless Steel Component
Tianhui Machine Co.,Ltd , https://www.thcastings.com