DS3984 / DS3988 multi-lamp driving scheme

Abstract: DS3984 and DS3988 are multi-channel cold cathode fluorescent lamp (CCFL) controllers. DS3984 supports up to four channels, DS3988 supports eight channels. These controllers use a push-pull drive architecture to convert the DC power supply voltage into the high-voltage AC waveform required to drive the CCFL. This application note describes how to drive more than one CCFL per channel.

The multi-lamp driving scheme only needs to add some supporting circuits, and each channel in the DS3984 and DS3988 can drive more than one CCFL. Figure 1 shows the application circuit for driving four lamps per channel. With only a slight adjustment, you can also drive two, three, four, or more lights per channel.

Figure 1. Example of driving four lamps per channel
Click for larger image Figure 1. Application example of driving four lamps per channel

Lamp current monitoring The CCFL controller DS3984 / DS3988 has a separate lamp current monitoring (LCM) input per channel. When driving multiple lamps, the lamp current detection signal must be fed back to the LCM input of the controller after a "wire OR". In order to reduce the influence of the series small signal diode on the current detection accuracy, the value of the lamp current detection resistor is larger than that in the application of each channel single lamp (1000R in Figure 1). In the application circuit of Figure 1, when the lamp current is 5.0mARMS, the amplitude of the current detection signal generated on the detection resistor is 5.0VRMS (7.07VPEAK). Figure 2 shows the current detection signal waveforms generated by lamp A and lamp B on the 1000R detection resistor.

From Figure 2 we can also see a disadvantage when using a single channel to drive multiple lamps. Since the feedback signal amplitude of lamp B is higher than that of other lamps, the duty ratio of the power MOSFET shared by multiple lamps will be controlled by it, so that lamp B controls the power supplied to other lamps. As shown in Figure 2, this makes the current drawn by the other lamps smaller than its target value of 5mARMS.

Figure 2. Voltage across the lamp current detection resistor (only two lamps are shown)
Figure 2. Voltage across the lamp current detection resistor (only two lamps are shown)

Figure 3 shows the situation when the lamp current detection signal is converted to the LCM input of the DS3984 and DS3988. Unlike the scheme for driving a single lamp per channel, AC coupling capacitors are not used for the LCM input in a multi-lamp application per channel. The DS3984 / DS3988 controller controls the lamp current based on the peak signal measured at the LCM input. Without AC coupling capacitors, the peak control level is the DC common voltage (1.35V) plus the lamp regulation threshold (1.0V), or 2.35V (average). Therefore, the peak value of the current detection signal generated by the detection resistor must be attenuated to the target value of 2.35VPEAK and then sent to the LCM, so that the device can control the lamp current at an appropriate level. For example: In Figure 1, the 7.07VPEAK signal is generated on the 1000R detection resistor, and it must be attenuated to 2.35VPEAK before reaching the LCM input.

When the signal passes through the small signal diode, the amplitude will be attenuated by about 500mV. The rest is attenuated by a resistor divider. In the example shown in Figure 1, the resistor divider consists of 8.2kR and 5.1kR resistors. The 50k input impedance inside the LCM pin will cause slight attenuation. The internal 50kR impedance reduces the 5.1kR divider resistance to 4630R; making the attenuation increase.

Figure 3. Lamp current feedback signal path
Figure 3. Lamp current feedback signal path

Overvoltage detection is the same as the application of driving a single lamp per channel, and the high voltage generated by each transformer in multi-lamp applications is also detected using a capacitive voltage divider. In the circuit of Figure 1, the voltage divider consists of a 10pF (3kV) and 1Nf series capacitor on the secondary high-voltage side of the transformer. In multi-lamp applications, the capacitive voltage divider is wired to the OVD input. The setting of the capacitive voltage divider is slightly lower than that of the single lamp application to compensate for the effect of the series diode. In the circuit in Figure 1, the capacitor divider is set to 1: 101 (10pF / 1010pF). Since the capacitor voltage divider has no DC reference, a resistor (the value of 10kR in Figure 1) is connected across the low-side capacitor to provide a DC reference level. According to the resistance of the resistor and the impedance of the low-side capacitor at the operating frequency of the inverter, the actual voltage division ratio will vary. In Figure 1, the circuit works at a frequency of 68kHz, which means that the impedance of a 1nF capacitor is about 2.3kR. After connecting a 10kR resistor in parallel, the impedance drops to 1896R, so that the effective voltage division ratio changes from 1: 101 to 1: 124. As shown in Figure 4, the voltage after the capacitor is divided is about 7.2VRMS, which means the lamp operating voltage is about 893VRMS. Note: The waveform in Figure 4 has a small amount of negative DC offset. Changing the resistance of the 10kR parallel resistor can change the DC offset. The greater the parallel resistance, the greater the DC offset; the smaller the parallel resistance, the smaller the DC offset. Of course, changing the parallel resistance also affects the voltage division ratio.

Figure 4 shows the overvoltage feedback signal input to the OVD terminal of the DS3984 or DS3988. When the signal passes through the small signal diode, the amplitude is reduced by about 500mV. A resistor divider is used to further attenuate it. In the circuit of Figure 1, the resistor divider consists of 33kR and 5.1kR resistors. The 50kR input impedance of the OVD pin will increase the attenuation slightly. This 50kR input impedance reduces the 5.1kR divider resistance to 4630R, thus increasing the amount of attenuation.

Figure 4. The output voltage of the capacitive voltage divider and the OVD signal path
Figure 4. The output voltage of the capacitive voltage divider and the OVD signal path

Start-up failure and lamp open circuit detection Because of the "wire OR" of the lamp current detection signal, the controller adjusts the lamp current at any operating point according to the detection signal generated by the lamp with the largest current. This mode of operation provides maximum brightness while ensuring the longest lamp life, because all lamp currents will not exceed their rated values.

In order to ensure that all lamps are properly lit and detect whether any lamps are extinguished during normal operation, some additional circuits must be used to pull down the LCM input when there are any unlit lamps. Four comparators LM339 can be used to achieve this purpose. Each comparator corresponds to a lamp. If all four lamps are lit, the forward voltage swing on the lamp current detection resistor will charge the peak detector (consisting of a diode, a 470pF capacitor and a 330k resistor) above the 5V reference voltage. At the same time, the open collector outputs of the four comparators (they are wired or connected) are turned off, allowing the lamp current signal to enter the LCM pin. If one or more lamps are not lit, the corresponding comparator pulls the LCM pin low, telling the DS3984 / DS3988 that there are still unlit lamps.

Figure 5 shows the peak detection signal that appears at the input of the comparator. Figures 6, 7, and 8 show the normal and abnormal start-up conditions and the conditions when a lamp is open.

Figure 5. Peak detection signal
Figure 5. Peak detection signal

Figure 6. Normal start
Figure 6. Normal start

Figure 7. Start-up situation when lamp A is off
Figure 7. Start-up situation when lamp A is off

Figure 8. The situation when lamp A is off during normal operation
Figure 8. The situation when lamp A is off during normal operation


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